Businesses come to a halt due to sudden power cuts, but your diesel genset saves the day. But what if that genset pollutes too much? Due to a sudden rise in pollution Central Pollution Control Board (CPCB) rules demand strict action to curb it. Retrofitting a Retrofit Emission Control Device (RECD) decreases the pollution as it slashes emissions from older gensets. You stay compliant. Operations continue smoothly.
Picture a factory in Delhi during GRAP stages, and NGT orders threaten shutdowns or heavy fines on non-compliant gensets. RECD turns crisis into compliance. These devices reduce particulate matter emissions by 70% to 99%. They work on commercial gensets up to 800 kW, saving costs and protecting the environment.
Jakson Genset and its Cummins-powered units pair perfectly with RECD kits. CPCB mandates apply to Phase-I and Phase-II engines made after 2004.
Why RECD Retrofit Beats Genset Replacement
A full genset replacement costs lakhs, but RECD installation runs 20-40% of that price. Also, replacements cause a downtime of 2-3 days. Fuel efficiency remains constant
Backpressure stays low thanks to ISO 8178 testing. Power output dips to zero. Maintenance remains simple. Sealed systems resist tampering. Durability hits 4000-6000 hours or 6 years. CPCB verifies with 500-1000-hour endurance runs. Thus, making retrofitting a cost-effective solution and meeting Stage-II PM limits like 0.3 g/kWh.
Regulatory Compliance without Headaches
CPCB lists certified RECD vendors. Updated November 26, 2025. ARAI approval ensures quality. Kits fit Jakson models seamlessly. PM drops meet non-attainment city rules. Delhi, Bangalore, and Kolkata enforce the hardest.
GRAP stages trigger bans on non-compliant gensets. Stage III means no run without RECD. Fines stack daily. Shutdowns kill revenue. Retrofit dodges all this. Get CPCB certificate post-install. Display it proudly. Inspectors pass you by.
Legal protection extends nationwide. State PCBs follow CPCB leads. NGT rulings push retrofits over bans. Businesses report zero violations post-install. Compliance becomes your edge. Win tenders needing green creds.
Cleaner Air, Healthier Operations
Diesel exhaust chokes cities. PM2.5 and PM10 spike from gensets. RECD captures 99%+ particles. Filters trap soot. Catalysts cut NOx. Urban air quality improves fast. Workers breathe easier. Nearby communities thank you.
CSR scores rise. Green certifications unlock. ISO 14001 audits pass smoothly. Customers prefer eco-friendly suppliers. Hotels boast “zero-pollution backup.” Hospitals safeguard patients. IT data centres meet ESG goals.
India’s pollution crisis demands action. Gensets contribute a big part in metros. One retrofit equals thousands of clean runs. Secondary pollutants drop too. No2 stays baseline. Health costs fall for staff and locals.
Operational Wins for Busy Businesses
The installation takes hours. Trained techs handle exhaust routing. No engine tweaks needed. Genset runs cooler post-retrofit. Vibration stays low. Noise levels unchanged. Pair with Jakson acoustic enclosures for total compliance.
Monitoring is built in. Diagnostics flag issues early. Service networks support nationwide. Jakson’s 22 offices speed response. Spare parts flow genuinely. Uptime hits 99.9%. Fuel bills stabilise. No surprise hikes.
Long-term savings stack. Avoid scrappage costs. Extend genset life 5+ years. Resale fetches a premium for compliant units. Hybrid setups next. Add solar for ultimate green power.
Real Costs vs. Real Savings
| Benefit Category | RECD Retrofit Gain | Without RECD Risk |
| Emission Cut | 70-99% PM/NOx | Fines ₹10-50L + shutdown |
| Install Cost | ₹5-15L (250-800kVA) | New genset ₹20L+ |
| Downtime | 1-2 days | Weeks for replacement |
| Lifespan Boost | +4000-6000 hrs | Forced scrappage |
| ROI Timeline | 6-12 months | Ongoing penalties |
Step-by-Step Retrofit Roadmap
Start with the CPCB vendor check. Match the kit to your genset kVA. Schedule site audit. Techs arrive certified. Install the exhaust filter and the catalyst test for backpressure. Run endurance check. Get CPCB sticker. Document everything.
Annual checks keep the warranty alive. Clean filters quarterly. Monitor via app if equipped. Costs stay low at ₹20k/year. Peace of mind is priceless.
Future-Proof Your Power Today
Regulations tighten yearly. CPCB eyes Stage III next. RECD Retrofit positions you ahead. Jakson leads with retrofit expertise. Contact dealers now. Turn an old genset into a green asset. Business thrives cleaner. Your turn saves tomorrow’s headache. Reliable power meets clean air. Win-win for all.
